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Defects and Countermeasures (Defects and Countermeasures during Flame Hardening)

Introducing measures to suppress issues such as quenching distortion, insufficient hardened layer, and coarsening of crystal grains!

The causes of quenching distortion are the same as those during normal heat treatment. However, flame hardening is a surface hardening process and may also involve partial hardening, resulting in less distortion compared to conventional quenching, which heats and cools the entire piece, but it is not nonexistent. The related links below introduce measures to suppress this, as well as information on cracking, warping, and temper brittleness. Please take a look. 【Contents (partial)】 ■1. Quenching distortion ■2. Cracking ■3. Warping ■4. Insufficient hardened layer ■5. Melting *For more details, please refer to the related links or feel free to contact us.

  • Contract manufacturing
  • Processing Contract
  • Steel

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Defects and Countermeasures (Defects and Countermeasures during Nitriding Treatment)

Introducing the causes of deformation and prevention methods, as well as issues related to insufficient hardness and temper brittleness!

Due to slight expansion caused by thermal stress and the intrusion and diffusion of nitrogen, a dimensional increase of approximately 0.015 to 0.20 mm occurs on one side. The related links below introduce the causes of deformation and prevention methods, as well as issues such as insufficient hardness and temper brittleness. Please take a look. 【Contents】 ■1. Deformation ■2. Insufficient hardness ■3. Nitrogen unevenness ■4. Insufficient nitrided layer ■5. Delamination of the nitrided layer ■6. Decrease in internal hardness ■7. Temper brittleness *For more details, please refer to the related links or feel free to contact us.

  • Contract manufacturing
  • Processing Contract
  • Steel

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Defects and Countermeasures (Defects in Steel Materials)

A detailed introduction to the overview of defects such as macrostructure, non-metallic inclusions, and segregation!

Steel materials can develop various defects due to gases and impurities contained in molten steel, as well as due to conditions during the solidification process. Furthermore, defects can also occur during various subsequent processing and stages. The related links below provide a detailed overview of these defects. Please take a look. 【Contents】 ■6.4.1 Macrostructure ■6.4.2 Non-metallic inclusions ■6.4.3 Segregation ■6.4.4 Surface defects, internal defects ■6.4.5 Residual stress *For more details, please refer to the related links or feel free to contact us.

  • Steel
  • Contract manufacturing
  • Processing Contract

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Defects and Countermeasures (Defects and Countermeasures during High-Frequency Hardening)

We will also introduce a table summarizing the types of defects and their presumed causes!

Common defects that can occur during high-frequency hardening include cracking, melting, distortion, poor hardness, and inadequate hardened layer depth. The related links below provide information on the types of defects, their causes, and countermeasures. Additionally, a table summarizing the types and causes of defects is also included, so please take a look. [Contents] 1. Types of defects and their causes 2. Causes of defects and countermeasures *For more details, please refer to the related links or feel free to contact us.

  • Contract manufacturing
  • Processing Contract
  • Steel

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